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Manufactured in corrosion resistant ceramics, Ceramic Structured Packing is an economical alternative to exotic metals and engineered plastics, and provides excellent service life in most corrosive applications.
our proprietary ceramic structured packing is constructed of corrugated sheets of ceramic. The angle of inclination of the corrugations of adjacent sheets is reversed with respect to the vertical column axis, forming mixing cells at every point where the corrugation intersect. This promotes intimate mixing and radial distribution of the liquid and gas streams. Each subsequent element is rotated about the column axis so that the sheets of one element are opposed to the sheets of the elements above and below. In passing through each element, gas and liquid are thoroughly mixed in the direction parallel to the plane of the sheets. By rotating subsequent elements, excellent mixing and spreading, both side to side and front to back are obtained over the entire cross section of the tower. The flow characteristics developed by the structured geometrical arrangement creates high effective surface area resulting in good efficiency as compared to other mass transfer devices. Improved hydraulic performance of our structured packing result from the corrugated sheets being vertically oriented, eliminating any horizontal surfaces which create resistance to fluid flow. As a result, towers packed with our structured packing have a very low pressure drop and a corresponding higher capacity.
Our structured packing system stands up to the toughest operating environments whether applying the technology to retrofits, upgrades or new construction, our professionals draw on an accumulated body of knowledge that nobody else can offer: more installations, more years of experience, more technical expertise than any other supplier.
Type
Surface
Area
Void Rate
Bulk
Density
100X/Y
100 m2/m3
92 %
260 kg/m3
125X/Y
125 m2/m3
90 %
320 kg/m3
160X/Y
160 m2/m3
85 %
384 kg/m3
250X/Y
250 m2/m3
80 %
450 kg/m3
350X/Y
350 m2/m3
78 %
490 kg/m3
400X/Y
400 m2/m3
75 %
520 kg/m3
450X/Y
450 m2/m3
72 %
552 kg/m3
470X/Y
470 m2/m3
75 %
540 kg/m3
500X/Y
500 m2/m3
74 %
600 kg/m3
550X/Y
550 m2/m3
73 %
620 kg/m3
700X/Y
700 m2/m3
72 %
650 kg/m3
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SPT mesh pad type demister remove droplets by impingement on the wire surface. The liquid collected on the filaments is then able to drain from the pad under gravity. They have a limited range of useful operation in which they provide almost complete removal of droplets down to about 3-5 microns. Turndown range of the vapour rate is around 3:1. At excessively high vapour velocities, the liquid droplets that impinge on the wire surface are sheared off by the vapour and re-entrained before they are able to drain. At very low vapour velocities, all but the larger droplets are able to follow the vapour path through the mesh and thus avoid impingement; however the inherent design of the separator vessel means that in most applications an effective turndown performance of 10:1 or better can be achieved.
Type |
Material |
Wire Dia |
Pad Density |
Surface Area |
Free Volume |
Application |
SMD1 |
Metal |
0.28 mm |
80 kg/m3 |
145 m2/m3 |
99% |
Moderate fouling, minimum pressure drop |
SMD2 |
Metal |
0.28 mm |
110 kg/m3 |
200 m2/m3 |
98.60% |
Light fouling, fine entrainment |
SMD3 |
Metal |
0.28 mm |
144 kg/m3 |
258 m2/m3 |
98.20% |
Standard general-purpose media |
SMD4 |
Metal |
0.15 mm |
144 kg/m3 |
482 m2/m3 |
98.20% |
High efficiency for fine entrainment |
SMD5 |
Metal |
0.28 mm |
168 kg/m3 |
310 m2/m3 |
97.90% |
General purpose |
SMD6 |
Metal |
0.28 mm |
192 kg/m3 |
350 m2/m3 |
97.60% |
Optimum efficiency & pressure drop |
SMD7 |
Metal |
0.15 mm |
192 kg/m3 |
643 m2/m3 |
97.50% |
Very high efficiency in clean service |
SMDP1 |
Polypropylene |
0.3 mm |
75 kg/m3 |
820 m2/m3 |
93% |
Acid mists |
SMDP2 |
Polypropylene |
0.3 mm |
50 kg/m3 |
750 m2/m3 |
95.30% |
Chemical scrubber towers |
SMDP3 |
Polypropylene |
0.3 mm |
33 kg/m3 |
490 m2/m3 |
96.90% |
Low pressure drop scrubbers |
SMDT |
Teflon |
0.3 mm |
85 kg/m3 |
220 m2/m3 |
95% |
Very corrosive services |
SMD1X |
Metal/PP Mix |
/ |
200 kg/m3 |
625 m2/m3 |
95.60% |
Mist removal of polar / non-polar mixtures |
SMDF |
Fiber Glass |
/ |
135 kg/m3 |
300 m2/m3 |
95% |
Coalescer fine mists |
SMD2X |
Metal/ Fiber Glass Mix |
/ |
305 kg/m3 |
340 m2/m3 |
94% |
Fine mist conditions |
* others type are also available for tailor made as per request